Industrial Engineering Services
ENGINEERING & DESIGN WITH THE END IN MIND
Having sat on the same side of the table as our clients, we understand the importance of designing to optimize total project life cycle costs. Through our comprehensive industrial engineering services, we bring an owner’s perspective to every project, thinking critically about how our planning and engineering solutions will impact your plant’s operability and maintainability for the long term. With decades of experience in capital project delivery and plant operations, our team is committed to delivering solutions that drive efficiency, reliability, and measurable value.
Collaborating for best value and assured success
After carefully planning a project, we guide you through the engineering and design phase. As an integrated industrial engineering and construction company, our professional engineers and designers collaborate with our builders on the constructability of our design models and plans. Our in-depth understanding of the construction process enables us to offer value engineering solutions early in the design cycle. We innovate to optimize schedule and budget for best value and assured success.
Technology drives innovation
Harnessing the power of the latest tools and technology allows us to deliver innovative solutions that turn big challenges into big opportunities. During the engineering and design phase, we use our 3D laser scanning and modeling capabilities to produce accurate designs and deliverables that meet our strict quality standards. With little to no impact on operations, this time-saving technology creates intelligent renderings of the jobsite and mitigates the risk of human error. It enables us to plan and design for true existing conditions, to improve the safety and quality of the installation, and to minimize unplanned field changes and costs.
Experts in Automation
From plant-wide distributed process control systems to stand-alone machine automation, we offer full-service automation capabilities that drive your project from initial funding through commissioning. We consult with you during all phases of the project to provide customized controls and hardware solutions that meet your specific needs. Our in-house panel fabrication facility produces custom industrial control panels in accordance with UL508A standards.
INDUSTRIAL ENGINEERING & DESIGN SERVICES
Process
Tap on the icon to learn more.Our process engineers work from an owner’s-perspective mindset, translating operational requirements into equipment design specifications that hold up under real plant conditions. Whether the challenge is process venting and relief design, emergency overpressure protection, or piping network analysis for compressible and non-compressible fluids, our team designs for safety margins that meet or exceed API 520/521, ASME Section VIII, and OSHA 1910 requirements. We pair this technical depth with utilities studies that ensure your process integrates cleanly with existing plant infrastructure — so nothing gets discovered the hard way in construction.
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- Equipment Design Specification
- Process Venting & Relief Design
- Emergency Overpressure Protection
- Piping Network Analysis for Compressible & Non-Compressible Fluids
- Utilities Studies
- OSHA 1910 Compliance Reviews
Electrical, Instrumentation & Controls
Tap on the icon to learn more.From facility power distribution to classified-area design, our EICS team builds electrical systems that keep pace with plant growth rather than becoming the next capital constraint. We handle motor control strategies (FV, RV, VFD), grounding system design, conduit and cable routing, and power system modeling with an eye toward long-term maintainability, not just code minimums. Our in-house instrumentation specialists carry projects through P&ID development, loop sheets, arc flash studies, and commissioning — giving you a single accountable team from design through startup.
- Facility Power Distribution
- Motor Control (FV, RV, VFD, etc.)
- Grounding System Design
- Conduit & Cable System Design
- Power System Modeling
- Classified Areas Design
- Instrumentation Specification & Procurement
- P&ID Development
- Loop Sheets
- Commissioning
- Arc Flash Studies
Mechanical
Tap on the icon to learn more.Our mechanical engineers bring decades of ASME-code experience to every project, from pipe stress analysis and power transmission design to pressure vessel calculations governed by ASME Section I, IV, and VIII. We design steam and condensate systems, industrial and process HVAC, and material handling and conveyance systems using 3D solid modeling to catch clashes and constructability issues before they hit the field. Because our mechanical team works side-by-side with our construction group, every piping and facility design we produce reflects real-world installation sequencing — not just an isolated calculation.
- Pipe Stress Analysis
- Piping Design
- Power Transmission
- ASME B31.1 Power Piping Design
- ASME B31.3 Process Piping Design
- ASME Pressure Vessel Calculations
- ASME Section I, IV, & VIII
- National Boiler Inspection Codes Calcs
- Steam/Condensate System Design
- Industrial & Process HVAC
- Material Handling and Conveyance
- Facility & Utilities Design
- 3D Solid Modeling
- Piping & Construction Specifications
Automation
Tap on the icon to learn more.Automation is where design intent becomes operational reality, and our team carries projects from early scope development and cost estimation all the way through PLC programming, SCADA/HMI configuration, and commissioning. We design PLC and I/O architecture, network architecture, and industrial control panels, fabricated in-house to UL508A standards, for both plant-wide distributed control systems and stand-alone machine automation. Our engineers are equally comfortable in hazardous classified areas, safety circuit design, motion control, and S88 batch control, and we integrate seamlessly with OEM equipment so your existing systems aren’t left behind.
- Scope Development & Cost Estimation
- PLC & I/O Architecture
- Network Architecture
- PLC/DCS Elementary Diagram Design
- Industrial Control Panel Design
- Wiring Diagrams
- Motor Control
- Power Distribution
- Hazardous (Classified) Areas
- Safety Circuits
- CAD Drawings
- PLC Programming
- SCADA/HMI Configuration
- Historian Configuration
- Custom Reporting
- Software Development (.Net, VB, C#)
- Industrial Network Configuration
- Motion Control
- S88 Batch Control
- Discrete Control
- Commissioning
- OEM Equipment Integration
Civil, Structural & Architectural
Tap on the icon to learn more.Every industrial facility starts with the ground it sits on, and our civil and structural engineers plan sites, foundations, and support structures to hold up under decades of operational loading. We design structural steel and supports, structural concrete and foundations, and perform foundation vibration analysis for equipment-heavy environments where even small vibration issues can compound into major maintenance headaches. Our crane, monorail, and hoist design work is informed by how your operations teams will actually use the space — because a structure that’s technically sound but operationally awkward isn’t a win for anyone.
- Site Planning
- Structural Steel & Supports
- Structural Concrete & Foundations
- Foundation Vibration Analysis
- Crane, Monorail & Hoist Design
Total Project Services
Click on the icons to explore our other integrated services.
Project Planning
Laying the groundwork for success
We guide you through a series of FEL deliverables to ensure the project’s cost, scope, and schedule are well-defined and consistent with your business objectives.
Industrial Engineering Services
Designing with the end in mind
Our engineers collaborate with our builders on the constructability of our designs and think critically about how our solutions impact your plant’s operability and maintainability for the long-term.
Procurement
Ensuring qualified sourcing and supply chain logistics
Our procurement team specializes in equipment purchasing and subcontractor management and offers support in procurement planning, bidding and selection, materials management, expediting, and compliance.
Industrial Construction
Building excellence into every project
We provide multi-trade self-perform construction to ensure skilled and qualified craft labor resources and to realize cost and schedule advantages without sacrificing safety and quality.
Onsite Services
Delivering your winning team
After understanding the details of the roles you need to fill, we use a proven process to locate and provide onsite subject-matter experts for your projects.
The safe and successful operation of our clients’ businesses has always been at the forefront of our thinking in Engineering & Design at ITAC. Solving manufacturing and industrial plant challenges is simply what we do – APM® (Assured Project Management), innovation, drive, and passion comprise the roadmap to get us there.
– John Whitty, SR. VP, Engineering & Business Development