Process Engineering

COMPREHENSIVE PROCESS ENGINEERING SERVICES

At ITAC, we specialize in providing cutting-edge process engineering solutions to industrial clients across various markets. Our team of experienced engineers is dedicated to optimizing processes, ensuring safety, and enhancing operational efficiency. From process design to regulatory compliance, our services are designed to meet the unique challenges of your facility. 

Equipment Design Specification 

Our equipment design specification services ensure that your industrial equipment is tailored to meet operational requirements, safety standards, and efficiency goals. We work closely with clients to develop detailed specifications for equipment such as reactors, and heat exchangers. By leveraging modern design tools and industry best practices, ITAC ensures that your equipment is optimized for performance, durability, and cost-effectiveness. 

Our process includes: 

  • Customized design specifications based on process requirements 
  • Material selection for compatibility and longevity 
  • Integration with existing systems for seamless operation 
  • Compliance with industry standards and regulations

Process Venting & Relief Design 

Proper venting and relief systems are critical to maintaining safe operations in industrial facilities. ITAC’s process venting and relief design services focus on protecting equipment and personnel from overpressure scenarios. We design robust venting and relief systems tailored to your process conditions, ensuring compliance with industry standards such as API 520/521 , ASME Section VIII, and ASME Section XIII,  

Key features of our service include: 

  • Analysis of process conditions to determine venting requirements 
  • Selection and sizing of pressure relief devices  
  • Design of flare and vent systems for safe discharge 
  • Integration with environmental control systems 

Emergency Overpressure Protection 

At ITAC, safety is rooted in everything we do, and this includes supporting our clients in industrial operations.   ITAC provides emergency overpressure protection solutions to safeguard your facility from catastrophic failures. Our engineers perform detailed risk assessments and design systems to mitigate overpressure events caused by process upsets, equipment failures, or external factors. 

Our approach includes: 

  • Scenario analysis for potential overpressure events 
  • Design of pressure relief systems to handle worst-case scenarios 
  • Documentation for regulatory compliance

Piping Network Analysis for Compressible & Non-compressible Fluids 

Effective piping network design is essential for efficient fluid transport in industrial processes. ITAC conducts comprehensive piping network analysis for both compressible and non-compressible fluids, ensuring optimal flow, minimal pressure loss, and system reliability. Using advanced simulation tools, we model and analyze piping systems to identify bottlenecks, optimize layouts, and ensure safe operation. 

Our services cover: 

  • Hydraulic and pneumatic analysis for fluid dynamics 
  • Pipe sizing and material selection for durability 
  • Optimization for energy efficiency and cost savings
     

Utilities Studies 

Optimizing utility systems is key to reducing operational costs and improving sustainability. ITAC’s utilities studies evaluate the performance of critical systems such as steam, hot oil systems, cooling water, chilled water, glycol, and compressed air. Our engineers identify opportunities for energy savings, process improvements, and system upgrades to enhance overall efficiency. 

Our utilities studies include: 

  • Energy audits to identify inefficiencies 
  • Load analysis for optimized resource allocation 
  • Recommendations for system upgrades and retrofits 
  • Integration of renewable energy solutions where applicable 

OSHA 1910 Compliance Reviews 

Compliance with OSHA 1910 standards is critical for ensuring workplace safety and avoiding costly penalties. ITAC provides thorough OSHA 1910 compliance reviews to assess your facility’s adherence to regulations, including process safety management (PSM) requirements. Our team conducts detailed audits, identifies gaps, and provides actionable recommendations to achieve full compliance. 

Our compliance services include: 

  • Process hazard analysis (PHA)
  • Review of safety systems and procedures 
  • Training programs for personnel 
  • Documentation and reporting for regulatory authorities
     

Why Choose ITAC for Process Engineering? 

With decades of experience in process engineering, ITAC is your trusted partner for delivering safe, efficient, and innovative solutions. Our multidisciplinary team combines technical expertise with a client-centric approach to ensure your project’s success. Whether you need equipment design, relief system optimization, or compliance support, ITAC has the expertise to deliver results that meet your operational and regulatory requirements. 

Benefits of working with ITAC: 

  • Tailored solutions for your industry and processes 
  • Proven track record in delivering complex projects 
  • Commitment to safety and regulatory compliance 
  • Focus on sustainability and operational efficiency
     

Contact ITAC Today 

Ready to optimize your industrial processes? Contact ITAC to discuss your project needs and learn how our process engineering services can drive efficiency, safety, and compliance for your facility. 

Engineering & Design is only one part of our
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The safe and successful operation of our clients’ businesses has always been at the forefront of our thinking in Engineering & Design at ITAC. Solving manufacturing and industrial plant challenges is simply what we do – APM® (Assured Project Management), innovation, drive, and passion comprise the roadmap to get us there.

John Whitty, SR. VP, Engineering & BUSINESS DEVELOPMENT

Learn about how our Assured Project Management (APM®) process takes risk out of project delivery.

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