Rigid Rails
BUILT ON SAFETY. ENGINEERED FOR CONFIDENCE.
At ITAC, safety isn’t just a requirement—it’s a commitment. Our rigid rail fall protection systems are engineered with precision, built on decades of experience, and trusted by industry leaders across the country. From transformer manufacturers to food and beverage giants, our clients rely on us to deliver OSHA-compliant, innovative fall arrest solutions that protect their most valuable asset—their people.
Our legacy of excellence in engineering and construction extends into every rigid rail project we undertake. Whether it’s a retrofit in a space-constrained facility or a greenfield installation requiring custom structural supports, we bring the same rigor, creativity, and attention to detail that have defined ITAC since 1988. Our team of over 550 professionals—including OSHA Competent and Qualified Persons—designs, fabricates, and installs rigid rail systems that meet the highest standards of safety and performance.
We’ve earned the trust of clients like ABB Inc., Mondelez, and the Architect of the Capitol by solving complex fall protection challenges with smart, scalable solutions. Our clients don’t just hire us for a system—they partner with us for peace of mind.
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INSTALLED OVER 250 MILES
OF HORIZONTAL & VERTICAL LIFELINE SYSTEMS
Integrated Capabilities. Custom Solutions.
What sets ITAC apart in the rigid rail space is our ability to self-perform across disciplines—engineering, fabrication, installation, and training—all under one roof. Our 26,000-square-foot fabrication facility in Chester, VA, allows us to produce custom rigid rail components with unmatched quality and speed. This vertical integration reduces risk, accelerates schedules, and ensures seamless execution from concept to commissioning.
Our rigid rail systems are not one-size-fits-all. We tailor each solution to the unique constraints and requirements of the site. For example, when a transformer manufacturer in South Boston, VA, needed a fall arrest system but couldn’t disturb sensitive soil or install new support posts, we engineered a cantilevered rigid rail that anchored to the existing building structure. Our team reinforced the columns, designed a bent frame with lateral bracing, and fabricated the entire system in-house—delivering a safe, code-compliant solution without compromising the facility’s operations.
From overhead rigid rails for railcar loading zones to integrated systems for canopy structures and cleanrooms, our solutions are engineered for durability, reliability, and ease of use. We also provide comprehensive training for authorized workers, competent persons, and rescue teams to ensure every system is used correctly and confidently.
Industry-Spanning Expertise. Future-Focused Safety.
Our rigid rail solutions serve a wide range of industries, including manufacturing, pharmaceuticals, food and beverage, power generation, and government facilities. In each, we bring deep domain knowledge and a proactive approach to safety.
- Manufacturing: We’ve delivered rigid rail systems for transformer plants, chemical facilities, and advanced manufacturing sites where space constraints and operational uptime are critical. Our ability to analyze existing structures and design around them is a key differentiator.
- Food & Beverage: For clients like Mondelez, we’ve engineered and installed rigid rail systems that address multiple hazards across large facilities. Our phased approach—from site surveys to multi-system installations—ensures comprehensive coverage and long-term compliance.
- Government & Historic Sites: When aesthetics and preservation matter, we deliver. Our work for the Architect of the Capitol included a collapsible guardrail and rigid rail system that met both safety and architectural requirements.
- Transportation & Infrastructure: In projects like the MTA Canopy Fall Protection in New York, we installed rigid rail systems under canopy roofs to allow safe access for maintenance crews working at height.
We don’t just install equipment—we solve problems. Our engineers evaluate hazards, assess structural integrity, and design systems that integrate seamlessly into your operations. We also offer third-party testing, certification, and ongoing inspection services to keep your systems compliant and your teams protected.
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We believe that life is worth protecting. This drives our passion and creativity to help protect your workers at elevation.
– Bruce Simms, President, COO